ONAN vs ONAF transformer cooling — IEC cooling code explained

Technical Guide

ONAN vs ONAF Transformer Cooling

ONAN relies on natural oil convection and natural air movement — no fans, no moving parts. ONAF adds fans to the radiators, increasing heat dissipation and allowing a higher rated output from the same tank. The right choice depends on ambient temperature, load profile, and site constraints.

IEC Cooling Code — What Each Letter Means

IEC 60076-2 defines transformer cooling using a four-letter code. Each letter position has a specific meaning:

Position Meaning Letter options
1st Internal coolant type O = mineral oil · L = low-flammability liquid · K = fire-resistant synthetic · G = gas
2nd Internal coolant circulation N = natural convection · F = forced circulation (pump) · D = directed forced (oil guided to windings)
3rd External coolant type A = air · W = water
4th External coolant circulation N = natural (no fans) · F = forced (fans or pumps)

Example decodes: ONAN = oil natural / air natural (no fans). ONAF = oil natural / air forced (fans on radiators). OFAF = oil forced / air forced (pump + fans). ODAF = oil directed forced / air forced (oil pumped directly to windings).

ONAN — Natural Convection, No Moving Parts

In ONAN cooling, heat generated in the windings and core is transferred to the surrounding oil. The hot oil rises by buoyancy, circulates through external radiators, cools by natural airflow, and returns to the tank. No fans, no pumps.

Silent operation

No fans means zero mechanical noise. Preferred near residential areas, hospitals, or noise-sensitive sites.

No auxiliary power

Cooling is entirely passive — no fan power supply required, no fan failure modes.

Lowest maintenance

No moving parts in the cooling system. Service is limited to oil condition monitoring.

Proven reliability

ONAN is the most widely deployed cooling class for distribution transformers globally.

ONAF — Forced Air Cooling, Higher Rating in Same Tank

ONAF transformers use fans mounted on the radiators to force airflow across the cooling surfaces. This increases the rate of heat removal from the oil, allowing the same tank and active part to operate at a higher rated output — or to maintain its full rating at higher ambient temperatures.

Higher kVA / MVA rating

A transformer rated ONAN/ONAF may carry, for example, 100% at ONAN and 125% at ONAF — the fans add thermal headroom.

More compact footprint

For a given kVA rating, an ONAF unit can use a smaller tank than ONAN — useful in constrained substations.

Fan noise

Fans produce mechanical and aerodynamic noise. Noise levels must be checked against site requirements.

Fan maintenance

Fan motors and bearings require periodic inspection and eventual replacement — typically every 5–10 years.

When ONAN is Sufficient

  • Ratings up to approximately 10 MVA in moderate climates
  • Ambient temperature ≤ 40°C (IEC standard reference) or ≤ 35°C monthly average
  • Site altitude ≤ 1000 m (standard IEC reference altitude)
  • Space is available for the full ONAN tank size
  • Noise-sensitive installation where fans must be avoided
  • Remote sites where fan motor maintenance is difficult

When ONAF Is Needed

  • Ambient temperature consistently above 40°C — the transformer must be derated or ONAF specified to maintain full output
  • Constrained substation footprint where a smaller ONAF tank is more practical than a larger ONAN unit
  • Heavy load factor and limited transformer oversize margin
  • Dual-rating required: operate ONAN under normal load, switch fans on for peak load periods
  • Higher MVA ratings (above 10–15 MVA) where ONAN alone cannot remove heat fast enough

High-Ambient Climates — Middle East, Africa, Southeast Asia

IEC 60076-2 rates transformers at a maximum ambient temperature of 40°C and an annual average of 20°C. Many sites in the Middle East, sub-Saharan Africa, and Southeast Asia exceed these limits regularly, with ambient temperatures reaching 45–50°C during summer months.

At 50°C ambient, an ONAN transformer designed for 40°C must be derated (typically by 1–1.5% per °C above the rated ambient, depending on design). The alternatives are: (1) oversize the ONAN unit, (2) specify ONAF to maintain rated output via forced cooling, or (3) specify a transformer rated explicitly for the higher ambient. Always state maximum ambient temperature and annual average temperature in your specification.

Cooling Mode Comparison Table

Mode Coolant Circulation Fans Typical range Relative cost Noise Maintenance
ONAN Mineral oil Natural No ≤ 10 MVA Lowest Silent Lowest — oil checks only
ONAF Mineral oil Natural Yes 1–63 MVA Low–mid Low–mid Fan motor/bearing service
OFAF Mineral oil Forced (pump) Yes 10–300 MVA Higher Medium Fans + oil pump service
AN / AF Air (dry-type) Natural / forced Optional ≤ 2.5 MVA typical Mid–high Low–medium Winding inspection; no oil

AN = dry-type natural air cooling (no oil). AF = dry-type with forced air (fans). IEC 60726 governs dry-type transformers.

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Quick Reference

ONAN
Oil natural, air natural — passive cooling, no fans
ONAF
Oil natural, air forced — fans on radiators
OFAF
Oil forced, air forced — pump + fans
ODAF
Oil directed forced, air forced — oil guided to windings
AN
Dry-type, natural air — no fans, no oil
AF
Dry-type, forced air — fans added

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