Finished Transformer Workshop
Real completed units staged in orderly rows, ready for final project inspection, FAT witnessing, and international dispatch.
Factory Direct — Prefabricated Package Substations
Compact Prefabricated Substation Factory China (Kiosk & Pad-Mount)
XinHuan operates a specialized compact substation manufacturing facility in Hefei, China, delivering fully pre-tested European-style kiosk substations (YBM/YB) and American-style pad-mounted transformers (ZGS) from 50 kVA up to 2500 kVA. Certified to IEC 62271-202 with fully integrated MV switchgear, transformer compartment, and LV distribution panel.
50–2500
kVA range
11kV / 33kV
MV class
IEC 62271-202
standard
IP54 / IP43
enclosure rating
Factory Facility & Verification
Real Completed Transformers & Factory Workshop
Direct visual proof of XinHuan's manufacturing capability in Hefei, China. Unedited photographs showing our finished distribution transformer workshop, marked finished products area, cast resin dry-type stock, and export container loading.
Dry-Type Transformer Bay
F/H-class cast resin coils and harmonic mitigation dry-type distribution transformers in stock.
Finished Products Area
Clear production-stage segregation and routine quality verification for procurement teams prior to container packaging.
Active Assembly Floor
Precision silicon steel core stacking, copper coil winding assembly, and tank fabrication.
Vacuum Autoclave Drying
Heavy-duty vacuum autoclave drying process ensuring zero residual moisture in coil insulation.
Export Preparation & Shipping
Direct container packing and heavy-duty ocean freight loading outside our Hefei facility.
Quality & Compliance
Certified B2B Manufacturing & Laboratory Performance
Every transformer, compact substation, and switchgear unit is engineered under audited ISO quality management systems and type-tested according to IEC 60076 and ANSI C57 international standards.
IAF / CNAS Accredited
ISO 9001:2015 Quality System
Certified Quality Management System covering design, coil winding, vacuum drying, oil filling, and routine testing of 10kV–35kV distribution transformers.
Environmental System
ISO 14001:2015 Environmental
Environmental Management System certifying low-loss eco-designed core assemblies, zero PCB insulation oil, and environmentally safe production controls.
Occupational Health
ISO 45001:2018 Safety System
Occupational Health and Safety Management System ensuring safety containment in high-voltage testing bays and factory assembly protocols.
CNAS Lab Type Tests
IEC 60076 & GB Type Tests
Complete routine and type test records (temperature rise, impulse voltage withstand, short-circuit withstand) conducted at CNAS-accredited national research institutes.
SGS Audited Supplier
SGS Verified Manufacturer Audit
On-site factory audit certificate by SGS / Made-in-China, verifying manufacturing premises, export capacity, assembly lines, and legal qualification.
≥180 Units/Yr Export
International Delivery Certificate
Verified annual supply performance and delivery certificate for overseas power grid EPC and industrial infrastructure projects (Mozambique, Nigeria, Kenya, SEA).
Technical Overview
Turnkey Pre-Engineered MV/LV Distribution Substations
Prefabricated compact substations (also known as packaged substations, kiosk substations, or pad-mount substations) integrate high-voltage incoming switchgear (RMU), a power transformer, and low-voltage outgoing switchboards inside a single weather-proof, tamper-resistant enclosure.
XinHuan's manufacturing plant produces both European Kiosk Substations (independent MV room, transformer room, and LV room layout with walk-in or non-walk-in designs) and American Pad-Mounted Substations (compact co-tank design with dead-front elbow connectors, ideal for underground residential and commercial distribution).
Every substation is completely assembled, pre-wired, and routine-tested at our Hefei factory before containerization, reducing site installation and commissioning time from weeks to just a few hours.
Key Specifications
-
Substation Rating
50 kVA – 2500 kVA
-
Primary MV Voltage
6 kV, 10 kV, 11 kV, 22 kV, 33 kV, 35 kV
-
Secondary LV Voltage
0.4 kV, 0.415 kV, 0.69 kV
-
Standard Compliance
IEC 62271-202 / GB/T 17467 / IEEE C57.12.28
-
Enclosure Materials
Aluminum-Zinc alloy plate, Stainless steel 304, Landscape composite board, or GRC cement
-
MV Switchgear Type
SF6 Ring Main Unit (RMU), Eco-Gas / Solid Insulated RMU, or Vacuum Load Break Switch
-
LV Configuration
Main circuit breaker (MCCB/ACB) + Multi-channel outgoing feeders + Automatic reactive power compensation
-
Protection Level
IP54 (Outdoor Enclosure) / IP43 (Ventilation Louvers) / IK10 Mechanical Impact
Product Range
Compact Prefabricated Substation Factory China (Kiosk & Pad-Mount) — 81 Models Available
Showing a selection from XinHuan's compact prefabricated substation factory china (kiosk & pad-mount) range. View full catalog →
Compact Substations · Smart & Custom Housing
500 kVA Compact Substation for Coastal Tropical Climate
This 500 kva compact substation for coastal tropical climate is an integrated package solution combining...
Compact Substations · Smart & Custom Housing
500 kVA Dual-Voltage Secondary Compact Substation
This 500 kva dual-voltage secondary compact substation is an integrated package solution combining...
Compact Substations · Smart & Custom Housing
500 kVA High-Altitude Optimized Mining Compact Substation
This 500 kva high-altitude optimized mining compact substation is an integrated package solution combining...
Compact Substations · Smart & Custom Housing
500 kVA Underground/Semi-Underground Compact Substation
This 500 kva underground/semi-underground compact substation is an integrated package solution combining...
Compact Substations · Smart & Custom Housing
500 kVA Landscape Style Compact Substation for Residential
This 500 kva landscape style compact substation for residential is an integrated package solution...
Compact Substations · Smart & Custom Housing
500 kVA Stainless Steel Shell Anti-Corrosion Substation
This 500 kva stainless steel shell anti-corrosion substation is an integrated package solution combining...
Compact Substations · Smart & Custom Housing
500 kVA Three-Phase Smart Grid Monitoring Compact Substation
This 500 kva three-phase smart grid monitoring compact substation is an integrated package solution...
Compact Substations · Smart & Custom Housing
500 kVA Three-Phase RMU Integrated Compact Substation
This 500 kva three-phase rmu integrated compact substation is an integrated package solution combining...
Compact Substations · American Type (ANSI)
500 kVA 34.5kV Three-Phase American Type Pad-Mounted Substation
This 500 kva three-phase american type pad-mounted substation is an integrated package solution combining...
Compact Substations · American Type (ANSI)
500 kVA 13.8kV Three-Phase American Type Pad-Mounted Substation
This 500 kva three-phase american type pad-mounted substation is an integrated package solution combining...
Compact Substations · American Type (ANSI)
300 kVA 13.8kV Three-Phase American Type Pad-Mounted Substation
This 300 kva three-phase american type pad-mounted substation is an integrated package solution combining...
Compact Substations · European Type (IEC)
500 kVA 22kV Three-Phase European Type Compact Substation
This 500 kva three-phase european type compact substation is an integrated package solution combining...
3D Engineering Anatomy Cutaway
High-precision 3D component breakdown illustrating core assembly, copper windings, insulation, conservator tank, and protection accessories.
High-Grade Silicon Core
Electrolytic Copper Coil
Off-Circuit / OLTC Tap Switch
Buchholz & Temp Relays
Factory Quality Inspection & Testing
Watch routine factory testing and quality control inspections inside XinHuan's manufacturing facility.
100% full routine tests (IEC 60076) conducted before export packing.
Engineering Submittals & CAD Blueprints
2D General Arrangement (GA) Drawings & Electrical Schematics
XinHuan provides certified 2D AutoCAD General Arrangement (GA) blueprints, single-line diagrams (SLD), and 3D STEP models for engineering consultants, EPC contractors, and utility project approval submittals.
Oil-Immersed GA
Oil-Immersed 2D GA & Base Footprint
Front elevation, top plan view, radiator fin clearances, lifting lugs, oil drain valve, and bi-directional roller track dimensions.
IEC 60076-1
Get .DWG File
Cast Resin SCB14
Cast Resin Dry-Type Coil & Busbar GA
High-vacuum encapsulated epoxy resin coils, low-voltage copper terminal busbars, PT100 temperature sensor locations, and core clamps.
IEC 60076-11
Get .DWG File
IP20 / IP23 Enclosure
IP20/IP23 Protective Enclosure Blueprint
Laser-cut ventilation louvers, door swing clearances, safety interlock earthing straps, and top/bottom removable cable gland plates.
NEMA 1 / IP23
Get .DWG File
Core & Coil
Core Stacking & Internal Winding Blueprint
45-degree full miter step-lap silicon steel core joints, radial and axial clamping frames, and oil circulation ducts.
Step-Lap Core
Get .DWG File
Electrical SLD
Single-Line Diagram (SLD) & Vector Group
Standard Dyn11 / YNd11 vector group schematic, off-circuit tap changer (DETC ±2×2.5%) tap position matrix, and PT100 wiring layout.
Dyn11 / YNd11
Get .DWG File
Submittal Package
Complete Engineer Submittal Package
Multi-view engineering submittal sheet with standard title block, bill of materials (BOM), shipping weight schedule, and center of gravity.
.DWG / .DXF / .PDF
Get .DWG File
24-Hour Engineer Turnaround
Need Project-Specific AutoCAD (.DWG) or 3D STEP Drawings?
Our in-house engineering team generates customized General Arrangement (GA) drawings, foundation bolt templates, and terminal busbar extension details matching your exact project single-line diagram and substation civil clearance constraints within 24 hours.
Factory & Testing
See XinHuan in Action
Factory tours, transformer testing, and production walkthroughs straight from our Hefei manufacturing base.
Company Tour
Corporate & Factory Tour
Hefei manufacturing base, automated workshops, and high-voltage testing laboratory.
Oil-Immersed
Oil Transformer Routine Testing
100% IEC 60076 voltage ratio, winding resistance, and dielectric routine testing.
Dry-Type
Cast Resin Dry-Type Quality
Epoxy resin vacuum casting, partial discharge testing, and temperature monitoring.
Pad-Mounted Substation
Pad-Mounted Substation
Compact outdoor substation assembly with loop-feed and dead-front safety design.
Production Line
Transformer Production Floor
Automated coil winding, precision core stacking, and vacuum drying chambers.
Switchgear
High-Voltage Switchgear
Vacuum circuit breakers, copper busbar routing, and relay protection cabinets.
Compact Substation
European Compact Substation
Prefabricated kiosk substation panel wiring, RMU integration, and LV distribution.
Dry-Type Assembly
Dry-Type Production Line
Copper foil winding, vacuum resin casting molds, and core-coil assembly.
Production Archives & Virtual Tours:
Watch routine testing procedures, FAT walkthroughs & workshops.
Technical Q&A
Frequently Asked Questions — Compact Prefabricated Substation Factory China (Kiosk & Pad-Mount)
XinHuan's Compact Prefabricated Substation Factory China (Kiosk & Pad-Mount) units are manufactured strictly to IEC 60076 and GB/T 1094 standards (or ANSI C57.12 upon request). Every unit undergoes full factory routine tests: winding resistance, voltage ratio, phase displacement, short-circuit impedance, load/no-load losses, and separate-source AC withstand voltage.
To receive a firm EXW, FOB, or CIF quote within 24 hours, please provide: rated capacity (kVA), primary/secondary voltage, frequency (50Hz/60Hz), vector group (e.g. Dyn11), cooling method (ONAN/ONAF or AN/AF), and destination port.
Transformers are packed in fumigated export-grade wooden cases with waterproof moisture barriers and internal bracing. We support EXW (Hefei factory), FOB (Shanghai/Ningbo port), and CIF to any global destination port.
Export Markets
Where Compact Prefabricated Substation Factory China (Kiosk & Pad-Mount) Are Supplied
Compact Prefabricated Substation Factory China (Kiosk & Pad-Mount) — Get a Price
Send Your Specification
Include capacity (kVA), substation capacity (kVA), MV voltage (11kV or 33kV), European Kiosk or American Pad-Mount, LV feeder circuit count, destination country, and quantity. We respond within 24 hours.